HomeMy WebLinkAboutMorrison-Maierle, Inc. MORRISON
MAIERLE, t c.
An Employee-Owned Company
August 14, 2006
Mr. Richard Knatterud, TSEP Engineer
Montana Department of Commeme
PO Box 200523
Helena, MT 59620-0523
ENGINEERS
SURVEYORS
PLANNERS
SCIENTISTS
1 ENGINEERING PLACE · RO. BOX 6147 · HELENA, M3: · 59604 · 406-442-3050 · FAX: 406-442-7862
CFt'Y OF L,,.,Ui: EL
RE: Laurel Wastewater Facility TSEP Application - Engineering Review Comments
Dear Mr. Knatterud:
We ara writing in rasponse to the draft technical review comments completed for the
City of Laurel's 2006 TSEP Application. These comments are being provided on behalf
of the City of Laurel. The reviewer did a thorough review of the Praliminary Engineering
Report (PER). Some general comments am provided, followed by specific rasponses to
selected comments. Where we felt it was appropriate or helpful, we have repeated the
reviewer's comments in italics preceding our rasponse. We have also enclosed the 150
word summary statement on health and safety issues.
GENERAL RESPONSE TO REVIEW COMMENTS
The reviewer performed a very thorough raview of the PER in comparison to the
uniform outline requirements. The uniform report outline requirements are written to
cover a wide range of projects from (for wastewater traatment only as an example) total
retention lagoons to complex, mechanical facilities. The PER process (and the uniform
outline) is intended to address the "big picture" issues for wastewater projects that will
ultimately affect the approach to treatment and effluent quality, the general means by
which it will be accomplished, and ultimately the cost of its accomplishment. For
example, in the case of a total retention lagoon, an analysis of the type of lagoon liner
material may be very appropriate in a PER, because it represents a large portion of the
project cost, whereas in the latter case of a mechanical WWTP a similar effort would not
be warranted for analyzing the liner of a sludge storage lagoon. They ara similar
applications, but a different level of importance in the overall concept of the project, and
the overall cost of the project. Many of our subsequent, specific, comments are
analogous to this comparison. The reviewer points out deficiencies in the level of
analysis for components of the VWVTP that, in our opinion, are either minor or better
developed in a subsequent predesign or design phase. In the scope and level of effort
for a PER with a complex mechanical WWTP, some analyses simply cannot be afforded
or are not warranted. We hope that this perspective can be considered in revising many
of the review comments.
The following ara responses to specific review comments:
"Providing resources in partnership with clients to achieve their goals"
MORRISON
MAIERLE, c
City of Laurel 2006 TSEP Technical Review Response
August 14, 2006
Page 2 of 8
TSEP STATUATORY PRIORITY 1
a. "Does a serious deficiency exist in a basic or necessary community public
facility or service.;,.."
Reviewer's Comments (first bullet, page 1, Collection): "Costs for collection system
repairs are not part of the work currently requesting grant funds. This seems to be a
very sedous deficiency that not only utilizes collection system capacity and lift station
capacity but also disrupts the treatment plant process and capab#ity".
Response: It was unclear what the reviewer meant in the phrasing of this comment.
We would like to make it clear that the recommendation of collection system
replacement over a 30-year period is something we are recommending as a sound
planning practice for a community with a very old collection system and little record of
past upgrades. We encourage Laurel and all communities to preactively plan for capital
facility replacement. The recommendation is not directly related to the community's
infiltration conditions. Unless service lines are also replaced, it is quite possible that the
replacement of collection system lines will result in little or no additional infiltration
reduction. Typically, communities cannot or will not force service line repairs on
residential property unless failure or collapse can be documented. The 2003 TSEP
assisted project and the 2004 CDBG assisted collection system projects are intended to
cost effectively remove a majority of the infiltration in those areas without many service
connections.
Response to Reviewer's Comments (fifth bullet, page 2, RBC): As with the
previous comment, it was unclear if the reviewer was trying to make a specific ~point
about capacity, etc. in the comments. However, we would refer to Section 6.3.3 of the
2003 Report plus all the earlier information presented in order to make the conclusions
of the referenced section. The existing RBC units have adequate organic treatment
capacity at current flows/loads plus an additional 10-15 percent. However, this is only if
all units are in service. This situation does not meet current general MDEQ2 design
practice requirements for redundancy of treatment equipment, nor general good
engineering practice. With one unit of service, the facility has capacity for no more than
50-60 percent of its currant treatment requirements. As documented on page 6-20 of
the 2003 Report, the operations staff must carefully time summertime maintenance
events in order to keep monthly averages within permit limits. This approach, while
necessary, is at best a "trick" that achieves the letter of the law for environmental
compliance, but certainly not the intended spirit. The reviewer is correct that as of the
writing of the report, only percent removal violations had occurred. However, if monthly
averages were adjusted from calendar month to relling month, concentration based
violations would also be realized. The City has been '?ortunate" to be able to plan for
maintenance that straddl.es end of month periods. This situation may not be repeatable
in the future.
-~ MORRISON
~] MAIERLE, INC
City of Laurel 2006 TSEP Technical Review Response
August 14, 2006
Page 3 of 8
"Have serious public health or safety problems clearly attributable to a
deficiency occurred ..... "
Response to Reviewer's Comments (first and second bullet, page 3, Collection
and Lift Stations): We believe the reviewer may interpret that the PER suggests that
sewage backup into homes will continue until the entire collection system is replaced.
That is not the intended interpretation of the documentation in Chapters 5 and the
proposed solutions in Chapter 7. The documented backup conditions have occurred in
very specific locations, generally on the "one month lines" documented in the report.
These lines have the most problematic due to root intrusion, cracks, etc. One exception .
was the line replaced as part of the Phase lA (2003 TSEP) project. The other locations
are manageable when serviced by City crews on a monthly basis. As the PER
documents and recommends in Chapter 9, these one month lines can be replaced
when the City determines that the cost of the monthly maintenance becomes too great
in comparison to the availability of capital for replacement. The recommended lift
station improvements are to prevent impending backup problems. The design
deficiencies with the lift stations are documented in the PER. Replacement of the
Main/Elm St. lift station is recommended due to the age of the existing facility.
Rehabilitation is, based on engineering judgment, not a viable alternative.
Response to Reviewer's Comments (fourth bullet, page 3, plant water): While
Circular DEQ 2 may not refer to fire protection, and specific fire code reference
documentation was not provided in the PER, we don't believe it should be suggested in
the review that fire protection of a major public facility is not necessary or desirable.
Common sense would suggest otherwise.
Response to Reviewers Comments (sixth bullet, page 3, RBC): Please refer to the
comments above on the RBCs and their performance. Again, we wish to emphasize
that the only reason percent removal violations have occurred, and not concentration
violations, is because of the specific month-end timing of maintenance that required
removal of RBC units. This is, long term, an unacceptable condition that will ultimately
result in concentration-based effluent permit violations. They would already be realized
if 30~day rolling average concentrations were monitored.
c. "Is the problem existing, continual, and long term ..... ?"
Response to Reviewers Comments (second bullet, page 4, Lift Station): We ask
that the reviewer consider whether the standard of documentation that is being required
for this component is higher than for other components, or for other reviews. The
written description implies this to us. On-site inspections, discussions w/City staff and
related analysis were used by us to determine what components could and should be
rehabilitated or replaced, etc. Several licensed professional engineers used best
MOP. SON
MAIERLE,
City of Laurel 2006 TSEP Technical Review Response
August 14, 2006
Page 4 of 8
professional judgment and to call this into question (as we interpret th~ comments)
seems to be counter to the spirit of the review process.
d. "Is the entire community, or a substantial percentage of the
community ..... ?"
Response in General: Figure 5-1 gives a general idea of the contributory area to each
lift station. We would suggest that any deficiency at the WVVTP affects the entire
community, as they are the public owners of the facility. Any violations, fines, costs due
to safety issues, fire affects, etc. will be bourn by the entire community as users and
owners of the system. We believe this is the correct interpretation based on past TSEP
review practices.
e. ,,is there clear documentation that the current condition ..... ?"
Response in General: We simply ask that the reviewer's approach to health and
safety standard documentation for conditions that are clearly "unsafe" be uniformly
applied to other documents. We are sure that the review committee will see to this end.
As for docUmentation of permit violations, this was done in the past TSEP and CDBG
applications (and recognized by the review committee) as part of the application (i.e, not
included in the PER). It was an oversite to not include the letters in the PER appendix~
as the current uniform PER outline suggests.
TSEP STATUATORY PRIORITY 3
a. "Does the PER provide all of the information as required by the Uniform
PER outline...?"
Response to Reviewer's General Comments: The reviewer is referred to Appendix A
for some direction on location of required information. It is agreed that to appropriately
study, analyze and document a collection system and mechanical wastewater treatment
facility for a community of over 6000 people is a much more complex task than the
similar scope document for, say, a small community with a lagoon-based treatment
system. We have found that to organize information precisely as described in the
Uniform PER outline further complicates the report and its length, particularly for a
mechanical WWTP. We de wish there was a way to better comply with the specific
organization of the PER outline, yet present information that is most logical and usable
to City staff and elected officials for planning purposes.
With respect to some of the items that the reviewer identifies as missing from the
document, we offer the following response:
MORRISON
[] MAIERLE, mc
City of Laurel 2006 TSEP Technical Review Response
August 14, 2006
Page 5 of 8
Bullet one response - The latest CPE is over a dozen years old and does not
accurately reflect the current facility condition. It was our judgment that to have
included this might have caused confusion. The TSEP program has made it very clear
to engineers preparing reports and applications that only recent information or data is of
consequence to evaluating projects. We do not believe this to be a report deficiency.
More recent regular permit inspection reports could have been included, but they would
not have added any information to the detailed level of analysis in the PER.
Bullet two response - This information was not required for analysis of the lift station
condition. It is unclear how the reviewer would use this information if provided. We do
not believe this to be a report deficiency.
Bullet three response - The City and engineer have the information. It is unclear how
the reviewer would use this information if provided. We do not believe this to be a
report deficiency.
Bullet four response - See Section 6.3.3 of the report and earlier comments in this
document.
Bullet five response - This analysis was performed and supported other conclusions.
The data was not included in the report, and since new information cannot be included,
we accept this comment.
Bullet six response - An oversight, accepted as noted.
Bullet seven response - The 20-year life comments are generally accepted
engineering practice. It is for this reason that facility plans (PERs) are generally done
for a 20-year period and SRF loans have a duration of 20 years, etc. We do not believe
this comment has validity and ask that it be stricken from the write-up.
Bullets eight through ten response - A facility plan (PER) is intended to be a high
level overview of engineering approaches (please refer to opening, general comments).
We strongly believe that the type of analyses or alternative screening described in
bullets eight through ten as being "missing" for these elements are more aptly handled
at the pre-design stage, or simply through engineering judgment at a later time. A
facility plan for a complex mechanical WWTP simply cannot address all the detailed
design issues suggested. It is neither cost-effective, nor appropriate. The PER does
present alternative analysis for unit processes that affect plant effluent performance,
approach to effluent quality, etc. We ask that these three bullets be stricken from the
write up.
Bullet eleven response - Section 8.4.1.3 summarized the reasons for not evaluating
"Natural" treatment further than it was. Wetlands treatment was a component of
Alternative UB2. As presented by the reviewer, the terms "slow rate and rapid rate land
MOP dSON
MAIE E, c.
City of Laurel 2006 TSEP Technical Review Response
August 14, 2006
Page 6 of 8
application" refer to treatment approaches that are not currently in common practice in
the United States for reasons that are too numerous to expound on in this response. If
the reviewer is referring to land application as a potential disposal means (ie, not
treatment - MDEQ does not recognize land application as a treatment step), this could
be a viable disposal means in the future combined w/one or more of the treatment
alternatives presented. Based on the information at the time of the PER preparation,
there were no apparent water quality reasons to analyze diversion of effluent from the
Yellowstone. If this were done it would only add cost to the alternative presented unless
there were also a corresponding revenue for use of the effluent. The City does not own
any agricultural land for purpose of irrigation, further complicating a speculative
analysis. In the context presented above, we believe that the comment about "a sound
justification was not provided for eliminating natural treatment alternatives" is not
warranted. We ask that this comment be stricken from the write-up.
Bullet twelve response - We are unsure how to respond to this comment. Any W~NTP
will respond favorably to I&l reduction. The PER recommends that the City's first two
projects address the largest infiltration contributors (primarily trunk mains traveling
through agricultural lands without significant service connections), then tackle the plant
upgrade requirements. The City is pursuing this approach. As mentioned several
times earlier in this document, the reduction in infiltration will help the WWTP, but does
not directly address the fact that in order to do any maintenance to the RBC system, it
must remove 50% (1 of 2 trains) of its treatment capacity at one time. The proposed
project will address this issue.
Bullet thirteen.fifteen response - Similar to the response for bullets eight through ten,
the details and comparative analysis suggested as being missing is more appropriately
addressed in subsequent engineering documentation. We ask that these comments be
stdcken from the write-up.
Bullet sixteen response - It is unclear what hydraulic calculations are missing? Again,
this is a PER, not a predesign or basis of design report. We believe all appropriate
analysis have been completed to prepare a comprehensive plan.
Bullet seventeen response - An oversight. Since new information is not allowed, this
situation cannot be corrected.
d. "Were all reasonable alternatives thoroughly considered...?"
Response to Reviewer's General Comments: Our response to this is similar to many
others above. We do not believe that the level of analysis suggested is appropriate or
necessary in a PER for the items noted. Detailed analysis was performed on all
important issues that related to large project elements that affect effluent quality or cost.
We really believe that the items being called out as insufficient are simply unfair for a
report of this type looking at the complex treatment and effluent quality issues analyzed.
~,~ MORPJSON
MA~,iNc
City of Laurel 2006 TSEP Technical Review Response
August 14, 2006
Page 7 of 8
e. "Does the technical design proposed thoroughly address the
deficiencies...?"
Response to Reviewer's Comments on paragraph 1. The reviewer points out an
obvious point: the uncertainty associated with population projections and growth is an
issue that any community in a growing area must wrestle with. Section 8.6.6 of the
2006 PER update addresses these concerns as best can be done at this time. Rather
than say that "the LB solution preposed may not be compatible with the longer term
scenario ..." it would be more accurate to substitute the word "optimized" for
"compatible". The LB scenado can be incorporated into any long-range solution, but
may not represent the optimized (cost-wise) solution. The comments in this paragraph
would seem to "mark down" the appreach and proposed solution for honestly and
accurately pointing out risks to the community. These risks are inherent in any solution,
even when they may not be so honestly pointed out.
Response to Reviewer's Comments paragraph 2. inaccurate and speculative
information is presented for which there is no documentation. We asked that it be
removed. Proprietary equipment use is common practice in the water and wastewater
treatment industry, with established procedures to ensure fair prices. The cost
estimates prepared have considered the lack of competition for this equipment.
Response to Reviewer's Comments paragraph 4. The reviewer rightly points out the
difficulty of projecting infiltration reduction and correctly points out that future collection
system extensions should result in less leakage. Table 4-5, 4-6 and 4-7 of the original
2003 PER present per capita flow information. Table 4-7 shows how the 146 gpcd is
arrived at. The conclusion is based on engineering judgment that could be debated.
Comparison of the approach that was taken in the PER and the approach suggested by
the reviewer results in similar, although not identical, total flow numbers, depending on
the assumptions made about the level of infiltration reduction. We would suggest that
the numbers in the PER are acceptable and other reasonable approaches (as
suggested by the reviewer) would not result in estimates that would materially affect the
results or conclusions in the PER.
f. "Are all projected costs ....
Response to Reviewer's Comments paragraph 1. See comments above about level
of detail on certain components of the WWTP. We have endeavored to provide
adequate contingency and cost escalation factors to ensure that the project is well
funded. More detailed alternative comparisons of minor individual components will be
made, as apprepdate, during detailed design.
MORPJSON
MAIE ,
City of Laurel 2006 TSEP Technical Review Response
August 14, 2006
Page 8 of 6
Thank you for the opportunity to comment on the review and to provide the summary
statement on health and safety issues.
Sincerely,
MORRISON-)VIAIERLE, INC.
Scott B. ML~:~"y, P.E., DEE
Project Manager
CC:
Larry McCann, PUD, City of Laurel
/,~nneth OIsen, Jr., Mayor, City of Laurel
Cad Anderson, MMI
Jeremy Perlinski, MMI
City of Laurel 2006 TSEP Grant Application
Health and Safety Statement
Serious public health and safety problems clearly attributable to Laurel's
wastewater facilities are likely to occur without completing the improvements
proposed in the PER. Deficiencies at the existing lift stations, specifically
equipment age and condition and the lack of a secondary power source, make
failure of the sewage lift stations increasingly probably over time. Failure could
cause sewage to back up into residences, resulting in serious consequences
such as illness and substantial property loss. Without improvements to correct
hydraulic deficiencies and add secondary treatment equipment redundancy at
the WWTP, process failure will place downstream users at risk of exposure to
partially treated or untreated wastewater - a clear health risk. Since Laurel's
WWTP serves all of the residents, the entire community equally shares in the
dsks associated with the deficiencies. The proposed projects are part of a
prioritized long-range plan to eliminate all health and safety problems with the
wastewater facilities.
R:\0703\011.11 WW Facility Plan~TSEP~TSEP 150 word summaG'.doc